Using the latest 3D printing techniques, or more accurately, "additive manufacturing," the Arup team has produced a design method for critical structural steel elements for use in complex projects.
The work signals a whole new direction for the use of additive manufacturing in the field of construction and engineering. The research also shows that additive manufacturing has the potential to reduce costs, cut waste and slash the carbon footprint of the construction sector.
We created a redesign of a steel node for a light weight structure using additive manufacturing. Arup has a lot of experience with these kind of structures, for example, the tensegrity structure of the Kurilpa Bridge in Australia. The complex geometry of these kind of nodes are an ideal showcase of the possibilities of this new technique.
"By using additive manufacturing we can create lots of complex individually designed pieces far more efficiently," said Salomé Galjaard, Arup's team leader on the project. "This has tremendous implications for reducing costs and cutting waste. But most importantly, this approach potentially enables a very sophisticated design, without the need to simplify the design in a later stage to lower costs.”
Arup funded the development work and collaborated with a number of partners to realize the designs, including WithinLab (an engineering design software and consulting company), CRDM/3D Systems (the Additive Manufacturing partner), and EOS, who worked on the early development of the technology.
For more, visit: http://www.arup.com/News/2014_06_June/05_June_Construction_steelwork_makes_3D_printing_premiere.aspx.
3D Printed Steel Node
By using 3D printing, or "additive manufacturing," complex individually designed pieces can be created far more efficiently.
Traditionally Fabricated Node
A traditionally produced steel node is at the moment still cheaper to produce, but it is expected that this will change in the short term.
Related Stories
| Nov 15, 2013
Metal makes its mark on interior spaces
Beyond its long-standing role as a preferred material for a building’s structure and roof, metal is making its mark on interior spaces as well.
| Nov 13, 2013
Installed capacity of geothermal heat pumps to grow by 150% by 2020, says study
The worldwide installed capacity of GHP systems will reach 127.4 gigawatts-thermal over the next seven years, growth of nearly 150%, according to a recent report from Navigant Research.
| Oct 30, 2013
11 hot BIM/VDC topics for 2013
If you like to geek out on building information modeling and virtual design and construction, you should enjoy this overview of the top BIM/VDC topics.
| Oct 18, 2013
Researchers discover tension-fusing properties of metal
When a group of MIT researchers recently discovered that stress can cause metal alloy to fuse rather than break apart, they assumed it must be a mistake. It wasn't. The surprising finding could lead to self-healing materials that repair early damage before it has a chance to spread.
| Sep 30, 2013
Smart building systems key to new Wisconsin general aviation terminal’s net zero target
The Outagamie County Regional Airport’s new 8,000 sf general aviation terminal was designed to achieve net zero.
| Sep 19, 2013
What we can learn from the world’s greenest buildings
Renowned green building author, Jerry Yudelson, offers five valuable lessons for designers, contractors, and building owners, based on a study of 55 high-performance projects from around the world.
| Sep 19, 2013
6 emerging energy-management glazing technologies
Phase-change materials, electrochromic glass, and building-integrated PVs are among the breakthrough glazing technologies that are taking energy performance to a new level.
| Sep 11, 2013
BUILDINGChicago eShow Daily – Day 3 coverage
Day 3 coverage of the BUILDINGChicago/Greening the Heartland conference and expo, taking place this week at the Holiday Inn Chicago Mart Plaza.
| Sep 10, 2013
BUILDINGChicago eShow Daily – Day 2 coverage
The BD+C editorial team brings you this real-time coverage of day 2 of the BUILDINGChicago/Greening the Heartland conference and expo taking place this week at the Holiday Inn Chicago Mart Plaza.
| Aug 30, 2013
Local Government Report [2013 Giants 300 Report]
Building Design+Construction's rankings of the nation's largest local government design and construction firms, as reported in the 2013 Giants 300 Report.
