A light touch, in the form of a mason hammer, played a key role in the $2.5 million exterior restoration of the 107-year-old 36 Gramercy Park East residential tower in New York City, for which the final punch list was completed earlier this year.
Restorers used this hammer to assess each of the approximately 3,750 ornamental elements within the building’s 15,393-sf terracotta façade. Tapping each piece informed the architects, CTA Architects, by its sound which category the piece fell into: that it was in good condition, that it needed to be removed and reset, or that the piece was beyond repair and needed to be replaced.
The ornamental pieces ranged in size from several inches to several feet. About 1,500 pieces were removed, replicated, and replaced. (Boston Valley Terra Cotta, one of only two firms in the U.S. that make terracotta facades, recreated the damaged pieces.) Another 1,500 pieces were removed and reset with new stainless steel anchors or pins. There were also six winged grotesques overhanging the building by five feet, all of which were replaced.
The terracotta façade for this Gothic-Revival style building is on the street side facing west and in a U-shaped light shaft and entrance in the back. (The rest of the walls are brick masonry.) The terracotta inspection was done by boom, but the Building Team also used existing fire escapes and the building’s roof to inspect adjacent walls and the light shaft.
Some of the terracotta was anchored to the building’s steel frame and some connected to masonry wall behind them. Consequently, inspecting the various connection types presented additional technical challenges. The backup masonry and steel were waterproofed.
The U-shaped building, located in Manhattan's Gramercy Park Historic District, stayed open during its facade restoration. Image: Ola Wilk/Wilk Marketing Communications.
The Building Team—which included Total Structure Concepts (GC) and Robert Silman Associates Structural Engineers (SE)—replaced the parapets around the perimeter of the building’s roof. However, over three-fifths of the cornice band at the main roof level remains as original material.
The New York City Landmarks Preservation Commission wanted a new handrail around the roof that would be visually unobtrusive. CTA specified a wire rope handrail for low visibility. Other preservation agencies were involved in a four-week-long color selection for the terracotta façade (its original color was bone), and also weighed in on mortar color, and brick shape and color.
Other ornamental details that this restoration addressed included oriels, Gothic arches, sculpted faces, bay windows, colonnettes, corner rope moldings, shields, more than 120 putti, and oversized statues of soldiers crown the top of the building.
“CTA has performed a great number of complex historic exterior renovations, but the 36 Gramercy Park East project was the most challenging to date, due to the historical character and great ornamental detail of the building,” said CTA partner Daniel Allen, AIA.
This project recently received the New York Landmarks Conservancy’s Lucy G. Moses Preservation Award and the Victorian Society in America’s Preservation Award.
Related Stories
| Dec 27, 2011
Suffolk Construction celebrates raising of Boston Tea Party Ships & Museum cupola
Topping off ceremony held on 238th Anniversary of Boston Tea Party.
| Dec 21, 2011
Hoboken Terminal restoration complete
Restoration of ferry slips, expanded service to benefit commuters.
| Dec 20, 2011
Aragon Construction leading build-out of foursquare office
The modern, minimalist build-out will have elements of the foursquare “badges” in different aspects of the space, using glass, steel, and vibrantly painted gypsum board.
| Dec 19, 2011
HGA renovates Rowing Center at Cornell University
Renovation provides state-of-the-art waterfront facility.
| Dec 19, 2011
Summit Design+Build selected as GC for Chicago recon project
The 130,000 square foot building is being completely renovated.
| Dec 12, 2011
Skanska to expand and renovate hospital in Georgia for $103 Million
The expansion includes a four-story, 17,500 square meters clinical services building and a five-story, 15,700 square meters, medical office building. Skanska will also renovate the main hospital.
| Dec 10, 2011
10 Great Solutions
The editors of Building Design+Construction present 10 “Great Solutions” that highlight innovative technology and products that can be used to address some of the many problems Building Teams face in their day-to-day work. Readers are encouraged to submit entries for Great Solutions; if we use yours, you’ll receive a $25 gift certificate. Look for more Great Solutions in 2012 at: www.bdcnetwork.com/greatsolutions/2012.
| Dec 10, 2011
Energy performance starts at the building envelope
Rainscreen system installed at the west building expansion of the University of Arizona’s Meinel Optical Sciences Center in Tucson, with its folded glass wall and copper-paneled, breathable cladding over precast concrete.
