flexiblefullpage -
billboard - default
interstitial1 - interstitial
catfish1 - bottom
Currently Reading

Silicones from Dow Corning solve high-altitude technical challenges at the world’s tallest tower

Silicones from Dow Corning solve high-altitude technical challenges at the world’s tallest tower

The spectacular Burj Khalifa skyscraper soars to 828m above ground level, holding the record for being the world’s tallest building and also for the highest installation of an aluminum and glass façade. To take on its numerous challenges and technical difficulties, it required proven silicone solutions and full support from Dow Corning.


October 15, 2012
A total of 103,000 square meters of glass was used in the cladding panels, which
A total of 103,000 square meters of glass was used in the cladding panels, which are incorporated into a total facade area of 13

The Burj Khalifa is part of an extraordinary 500 acre development called Downtown Dubai. The tower’s design is derived from patterning systems embodied in Islamic architecture, and also takes inspiration from the harmonious structure of the Hymenocallis plant, which is native to the region.

This iconic project breaks many records while overcoming the greatest of challenges and technical difficulties, not least of which are the wind forces dominating the structural design of the tower, the logistics of moving men and materials at extreme heights, and construction of the building envelope.

Addressing the environmental and technical challenges

As with any construction in the Middle East, Dow Corning’s technical experts were confronted with testing and specifying products that are able to withstand the rigors of high temperature, ultra-violet light, seismic activity and inclement weather conditions including sandstorms and high winds. In addition, large areas of the curtain wall, which in total is equivalent in size to 17 soccer fields, are positioned at extreme height, which in turn, brings a new set of technical challenges.

Key Participants


Adrian Smith, Skidmore, Owings & Merrill — Architect
Far East Aluminum, Hong Kong Arabian Aluminum, UAE — Structural Glazing Fabricators
White Aluminum, UAE­ — Insulating Glass Fabricator
Samsung Engineering & Construction — Main Contractor
Emaar Properties — Developer

Solving the pressure build-up problem

A total of 103,000 square meters of glass was used in the cladding panels, which are incorporated into a total facade area of 132,190 square meters. These advanced cladding panels maximize resistance against heat transmission from the sun and save energy through the use of sophisticated engineering techniques, which include high performance reflective glazing.

The unitized panels were interlocking on site and up to two stories tall. Being positioned at such high elevations, the risk of pressure buildup within the insulating glass units was alleviated through the design specification and Dow Corning 3362 Silicone Insulating Glass Sealant, was used as the secondary perimeter seal. Silicone application was carried out by White Aluminum Enterprise, who is a member of Dow Corning® Quality Bond—an initiative which provides technical training and support, designed to achieve excellence in quality control, quality assurance and standards of workmanship.

Products


Dow Corning 993 Silicone Structural Glazing Sealant
Dow Corning 3362 Silicone Insulating Glass Sealant
Dow Corning 798 Clean and Coldroom Silicone Sealant

In addition, Dow Corning 993 Silicone Structural Glazing Sealant was specified to bring additional secondary support of the insulating glass units, which were mechanically attached to the frame as the primary support. And, for sealing the exclusive bathrooms within the prestigious apartments, Dow Corning 798 Cold and Cleanroom Silicone Sealant was specified.

Click here to view a short animated presentation about how Dow Corning products and support helped Burj Khalifa become a reality.

Or, to learn more about the Dow Corning products featured in this case study, as well as the many other proven materials for the construction industry, please visit us here. To speak to your nearest Dow Corning representative, visit dowcorning.com/ContactUs. +

Related Stories

| Aug 11, 2010

New hospital expands Idaho healthcare options

Ascension Group Architects, Arlington, Texas, is designing a $150 million replacement hospital for Portneuf Medical Center in Pocatello, Idaho. An existing facility will be renovated as part of the project. The new six-story, 320-000-sf complex will house 187 beds, along with an intensive care unit, a cardiovascular care unit, pediatrics, psychiatry, surgical suites, rehabilitation clinic, and ...

| Aug 11, 2010

Colonnade fixes setback problem in Brooklyn condo project

The New York firm Scarano Architects was brought in by the developers of Olive Park condominiums in the Williamsburg section of Brooklyn to bring the facility up to code after frame out was completed. The architects designed colonnades along the building's perimeter to create the 15-foot setback required by the New York City Planning Commission.

| Aug 11, 2010

Wisconsin becomes the first state to require BIM on public projects

As of July 1, the Wisconsin Division of State Facilities will require all state projects with a total budget of $5 million or more and all new construction with a budget of $2.5 million or more to have their designs begin with a Building Information Model. The new guidelines and standards require A/E services in a design-bid-build project delivery format to use BIM and 3D software from initial ...

| Aug 11, 2010

Opening night close for Kent State performing arts center

The curtain opens on the Tuscarawas Performing Arts Center at Kent State University in early 2010, giving the New Philadelphia, Ohio, school a 1,100-seat multipurpose theater. The team of Legat & Kingscott of Columbus, Ohio, and Schorr Architects of Dublin, Ohio, designed the 50,000-sf facility with a curving metal and glass façade to create a sense of movement and activity.

| Aug 11, 2010

Residence hall designed specifically for freshman

Hardin Construction Company's Austin, Texas, office is serving as GC for the $50 million freshman housing complex at the University of Houston. Designed by HADP Architecture, Austin, the seven-story, 300,000-sf facility will be located on the university's central campus and have 1,172 beds, residential advisor offices, a social lounge, a computer lab, multipurpose rooms, a fitness center, and a...

| Aug 11, 2010

News Briefs: GBCI begins testing for new LEED professional credentials... Architects rank durability over 'green' in product attributes... ABI falls slightly in April, but shows market improvement

News Briefs: GBCI begins testing for new LEED professional credentials... Architects rank durability over 'green' in product attributes... ABI falls slightly in April, but shows market improvement

| Aug 11, 2010

Luxury Hotel required faceted design

Goettsch Partners, Chicago, designed a new five-star, 214-room hotel for the King Abdullah Financial District (KAFD) in Riyadh, Saudi Arabia. The design-build project, with Saudi Oger Ltd. as contractor and Rayadah Investment Co. as developer, has a three-story podium supporting a 17-story glass tower with a nine-story opening that allows light to penetrate the mass of the building.

| Aug 11, 2010

Three Schools checking into L.A.'s Ambassador Hotel site

Pasadena-based Gonzalez Goodale Architects is designing three new schools for Los Angeles Unified School District's Central Wilshire District. The $400 million campus, located on the site of the former Ambassador Hotel, will house a K-5 elementary school, a middle school, a high school, a shared recreation facility (including soccer field, 25-meter swimming pool, two gymnasiums), and a new publ...

boombox1 - default
boombox2 -
native1 -

More In Category



AEC Tech

Lack of organizational readiness is biggest hurdle to artificial intelligence adoption

Managers of companies in the industrial sector, including construction, have bought the hype of artificial intelligence (AI) as a transformative technology, but their organizations are not ready to realize its promise, according to research from IFS, a global cloud enterprise software company. An IFS survey of 1,700 senior decision-makers found that 84% of executives anticipate massive organizational benefits from AI. 


Codes and Standards

Updated document details methods of testing fenestration for exterior walls

The Fenestration and Glazing Industry Alliance (FGIA) updated a document serving a recommended practice for determining test methodology for laboratory and field testing of exterior wall systems. The document pertains to products covered by an AAMA standard such as curtain walls, storefronts, window walls, and sloped glazing. AAMA 501-24, Methods of Test for Exterior Walls was last updated in 2015. 

halfpage1 -

Most Popular Content

  1. 2021 Giants 400 Report
  2. Top 150 Architecture Firms for 2019
  3. 13 projects that represent the future of affordable housing
  4. Sagrada Familia completion date pushed back due to coronavirus
  5. Top 160 Architecture Firms 2021