With more than 500 clubs across North America, wellness juggernaut LA Fitness knows a thing or two about construction. When expansion plans called for a new location in Aurora, Ontario, they looked to Fabcon Precast to extend their reach and shorten the construction cycle. As always, Fabcon’s load-bearing precast panels were up to the task. With the project breaking ground in the final week of August and the promise of a Canadian winter just around the corner, speed was a justified concern for LA Fitness executives. The organization has relied on Fabcon repeatedly on both sides of the border. “Fabcon’s panels are very effective from both a time management and cost control perspective,” says Gary Collins of Fitness International. “The buildings go up extremely fast and we can oftentimes limit excessive winter conditions costs.”
It’s difficult for other construction methods to match Fabcon’s speed, especially when weather is a determining factor–as it almost always is in Canada. With cast-on-site and masonry (CPU) construction, costs climb steadily and progress slows. Once Fabcon’s panels arrived on the Aurora site, their experienced crews had them up in what seemed like no time at all. “They had all the perimeter walls up by the end of at week five. I think it took about six working days. Fabcon definitely saved us time in the field,” said Paul Bloemendahl of Rochon Building. The structural engineer on the project, Renée Tang, P.E., echoed those sentiments: “I’d estimate that using Fabcon’s panels saved us about 20% in overall design time and detailing work.“
Fabcon installed panels in less than 10 days.
Though still somewhat of an anomaly in Canada, Fabcon’s load-bearing precast panels are well-known to LA Fitness and other world-class organizations such as Lowes, Target and UPS. Fabcon’s panels are prized for their ability to shorten construction cycles while delivering a highly- engineered product with excellent thermal properties. Tang admits early on she wasn’t sure what to expect. “We had never done a job with Fabcon or even used structural precast panels for that matter,” she said, “We weren’t necessarily apprehensive, but we definitely had some questions. We were mostly interested in hearing what kind of loads the panels could handle, but we also had some questions about how to work with Fabcon…roles and responsibilities. We just didn’t know what was provided and what was going to be required of us.” Ultimately, things became clear and any doubts were lifted. “As it turned out, Fabcon’s structural precast was perfect for a building like this; the design, the intended purpose, the glazing …it really worked out great.”
As for why structural panels are still somewhat of an oddity, Bloemendahl offered this: “Structural precast is clearly not as popular as it should be…but I think that’s going to change.” Fabcon Precast could not agree more.
Related Stories
| Jan 19, 2012
Odebrecht and Braskem bring sustainable award to U.S. university students
The Odebrecht Award for sustainable development rewards future leaders in engineering and chemistry.
| Jan 8, 2012
TCA releases The Construction of Tilt-Up
The newest publication from the TCA is the second in a planned trilogy of resources covering the architecture, engineering and construction of Tilt-Up
| Jan 4, 2012
HDR to design North America’s first fully digital hospital
Humber River is the first hospital in North America to fully integrate and automate all of its processes; everything is done digitally.
| Jan 3, 2012
VDK Architects merges with Harley Ellis Devereaux
Harley Ellis Devereaux will relocate the employees in its current Berkeley, Calif., office to the new Oakland office location effective January 3, 2012.
| Jan 3, 2012
New Chicago hospital prepared for pandemic, CBR terror threat
At a cost of $654 million, the 14-story, 830,000-sf medical center, designed by a Perkins+Will team led by design principal Ralph Johnson, FAIA, LEED AP, is distinguished in its ability to handle disasters.
| Jan 3, 2012
AIA Course: New Developments in Concrete Construction
Earn 1.0 AIA/CES learning units by studying this article and successfully completing the online exam.
| Dec 20, 2011
BCA’s Best Practices in New Construction available online
This publicly available document is applicable to most building types and distills the long list of guidelines, and longer list of tasks, into easy-to-navigate activities that represent the ideal commissioning process.
| Dec 19, 2011
Chicago’s Aqua Tower wins international design award
Aqua was named both regional and international winner of the International Property Award as Best Residential High-Rise Development.
| Dec 19, 2011
Summit Design+Build selected as GC for Chicago recon project
The 130,000 square foot building is being completely renovated.
| Dec 16, 2011
Stalco Construction converts Babylon, N.Y. Town Hall into history museum
The project converted the landmark structure listed on the National Register of Historic Places into the Town of Babylon History Museum at Old Town Hall.