After nearly half a century of use, Southminster Presbyterian Church’s steel window frames and single glass pane windows were in deplorable condition.
“About all they did was keep the rain and snow out but they let in all the heat and all the cold all of the time,” said the Rev. Dr. Daniel B. Merry, senior pastor, Southminster Presbyterian Church in Mt. Lebanon, a Pittsburgh suburb.
New windows would need to not only stand the test of time, but also accommodate the aesthetics of an architecturally historic church. The Norman Gothic style church was originally designed by renowned architect Thomas Pringle and built in 1928. An additional wing for educational programs and offices was added in the early 1950s. The educational wing includes the approximately 350 steel frame windows that needed to be replaced.
After receiving several bids from different companies, the Rev. Merry and Southminster Presbyterian Church chose GThurm windows from Graham Architectural Products.
“We thought GThurm windows were the best insulating window, and far superior to aluminum windows and their insulation value,” said the Rev. Merry. “We believe it is cutting-edge technology. We’d rather be on the front of the curve than the back of the curve.”
Graham Architectural Products’ GThurm high-efficiency windows are the first American-made, architecturally rated windows (AW) to feature thermal transmission measures as low as U 0.15 (R 7) using readily available insulating glass. The window lineals, which were created using the G2RP glass-reinforced polyurethane pultrusion process, offer improved dimensional stability, durability, thermal insulation and environmental friendliness over traditional windows. The polyurethane used to produce G2RP reinforced glass fibers is a unique polyurethane resin supplied by Bayer MaterialScience LLC that contains no volatile organic compounds (VOCs). Graham Architectural Products is a member of Bayer’s EcoCommercial Building (ECB) Network that strives to make net-zero energy buildings possible by bringing together leading companies that provide state-of-the-art product and service technologies.
“One of the primary benefits of the GThurm material technology is the lack of heat conduction,” said Jim Eisenbeis, director of marketing, Graham Architectural Products. “Aluminum is 700 times more heat conductive than our material, which is bad if you want to keep heat in or out of the building.”
Harry George, manager, new markets, Bayer MaterialScience LLC, said: “In this project, replacing the window frames alone provides significantly better thermal conductivity than the old steel frames. The GThurm product provides a more energy efficient window than a thermally broken aluminum window, or a steel frame window.”
Gibsonia, Pa.-based Windows Systems Inc. removed the old windows and installed the new models. The steel casement windows, originally installed with a fin that goes between the exterior stone and interior block wall, required an elaborate removal process, said Drake Core, vice president, Window Systems Inc.
One of the most important challenges was retaining the sight lines of the building even as the church requested a reduction of operable windows with fixed windows.
“This created a sight line issue,” Core said. “If one window opens and another one doesn’t, that affects the look from the outside due to the differing thickness. We downsized the fixed window and added to it so that it replicates an operable window and maintains a uniform appearance.”
Additionally, the presence of an on-site daycare facility required the installers to meet federal “renovate, repair, paint” regulations for lead paint. Core and his team went a step further and hired an outside consulting firm to monitor air quality and surfaces during and after the installation.
With those challenges solved, the installation of the new windows was cut and dried, he said. “It’s pretty much the same installation process as traditional aluminum windows,” Core said.
The newly installed windows offered an unexpected benefit for those who work in the church offices. The church is located at the corner of a busy main street and a cobblestone road. Two elementary schools and an emergency services department with a loud siren are also nearby. As such, the ambient neighborhood noise was often evident to people inside the church.
“After the project was completed, the first thing I noticed was the sound,” said the Rev. Merry. “The GThurm windows are so tight and well insulated that the quiet in the office and educational areas was immediately noticeable.
“And when the heat index soared to higher than 100 degrees for several days during a July 2011 heat wave, the offices with air conditioning units absolutely stayed cooler with the new windows than they had with the previous steel casement windows.”
Additionally, the windows provide not only improved insulation value but also superior strength. This is achieved through a pultrusion process in which 80 percent continuous stranded glass content is combined with 20 percent resin to produce window lineals, Eisenbeis explained.
Polyurethane chemistry offers many benefits over the chemistries traditionally used in the pultrusion process. Not only can polyurethane chemistries be customized on a project-by-project basis to provide greater strength, as well as better working and performance characteristics than polyesters, vinyl esters and epoxies; polyurethane resins are also free of the hazardous styrene emissions common to polyesters and vinyl esters.
Unlike traditional fiberglass window lineals, the GThurm window lineals pultruded with the G2RP require no additional reinforcement for structural integrity. The unique process allows for lightweight framing with superior structural performance and a thermal performance nearly triple that of ordinary architecturally-rated window products. The production of GThurm lineals is expected to use less energy per pound of raw materials than comparable aluminum designs, supporting a sustainable design.
“As government regulations ratchet up requirements for window insulation values, it will be increasingly difficult to install aluminum windows and meet requirements,” said Core. “The Southminster Presbyterian Church project demonstrates the viability of this new window technology.” +
Related Stories
| Jan 21, 2011
Combination credit union and USO center earns LEED Silver
After the Army announced plans to expand Fort Bliss, in Texas, by up to 30,000 troops, FirstLight Federal Credit Union contracted NewGround (as CM) to build a new 16,000-sf facility, allocating 6,000 sf for a USO center with an Internet café, gaming stations, and theater.
| Jan 21, 2011
Manufacturing plant transformed into LEED Platinum Clif Bar headquarters
Clif Bar & Co.’s new 115,000-sf headquarters in Emeryville, Calif., is one of the first buildings in the state to meet the 2008 California Building Energy Efficiency Standards. The structure has the largest smart solar array in North America, which will provide nearly all of its electrical energy needs.
| Jan 21, 2011
Primate research facility at Duke improves life for lemurs
Dozens of lemurs have new homes in two new facilities at the Duke Lemur Center in Raleigh, N.C. The Releasable Building connects to a 69-acre fenced forest for free-ranging lemurs, while the Semi-Releasable Building is for lemurs with limited-range privileges.
| Jan 21, 2011
Harlem facility combines social services with retail, office space
Harlem is one of the first neighborhoods in New York City to combine retail with assisted living. The six-story, 50,000-sf building provides assisted living for residents with disabilities and a nonprofit group offering services to minority groups, plus retail and office space.
| Jan 21, 2011
Nothing dinky about these residences for Golden Gophers
The Sydney Hall Student Apartments combines 125 student residences with 15,000 sf of retail space in the University of Minnesota’s historic Dinkytown neighborhood, in Minneapolis.
| Jan 21, 2011
Revamped hotel-turned-condominium building holds on to historic style
The historic 89,000-sf Hotel Stowell in Los Angeles was reincarnated as the El Dorado, a 65-unit loft condominium building with retail and restaurant space. Rockefeller Partners Architects, El Segundo, Calif., aimed to preserve the building’s Gothic-Art Nouveau combination style while updating it for modern living.
| Jan 21, 2011
Sustainable history center exhibits Fort Ticonderoga’s storied past
Fort Ticonderoga, in Ticonderoga, N.Y., along Lake Champlain, dates to 1755 and was the site of battles in the French and Indian War and the American Revolution. The new $20.8 million, 15,000-sf Deborah Clarke Mars Education Center pays homage to the French magasin du Roi (the King’s warehouse) at the fort.
| Jan 21, 2011
Library planned for modern media enthusiasts
The England Run Library, a new 30,000-sf glass, brick, and stone building, will soon house more than 100,000 books and DVDs. The Lukmire Partnership, Arlington, Va., designed the Stafford County, Va., library, the firm’s fourth for the Central Rappahannock Library System, to combine modern library-browsing trends with traditional library services.
| Jan 21, 2011
Virginia community college completes LEED Silver science building
The new 60,000-sf science building at John Tyler Community College in Midlothian, Va., just earned LEED Silver, the first facility in the Commonwealth’s community college system to earn this recognition. The facility, designed by Burt Hill with Gilbane Building Co. as construction manager, houses an entire floor of laboratory classrooms, plus a new library, student lounge, and bookstore.
| Jan 21, 2011
Upscale apartments offer residents a twist on modern history
The Goodwynn at Town: Brookhaven, a 433,300-sf residential and retail building in DeKalb County, Ga., combines a historic look with modern amenities. Atlanta-based project architect Niles Bolton Associates used contemporary materials in historic patterns and colors on the exterior, while concealing a six-level parking structure on the interior.
