Researchers discover tension-fusing properties of metal

When a group of MIT researchers recently discovered that stress can cause metal alloy to fuse rather than break apart, they assumed it must be a mistake. It wasn't. The surprising finding could lead to self-healing materials that repair early damage before it has a chance to spread. 
October 18, 2013 |
Joe Edge

Sometimes, the remarkable properties of metal can even baffle scientists. 

When a group of MIT researchers recently discovered that stress can cause metal alloy to fuse rather than break apart, they assumed it must be a mistake. 

Under certain conditions, the team found that exposing a cracked piece of metal to tension actually caused the crack to close and its edges to fuse together.

The surprising finding could lead to self-healing materials that repair early damage before it has a chance to spread. 

A computer simulation of the molecular structure of a metal alloy shows a small crack that mends itself as the metal is placed under stress. This simulation was one of several the researchers used to uncover this new self-healing phenomenon. The results were published in the journal Physical Review Letters.

The reason for this phenomenon involves how grain boundaries interact with cracks in the crystalline microstructure of a metal.

Most metals are made of tiny crystalline grains whose sizes and orientations can affect strength and other characteristics. But under certain conditions, researchers Michael Demkowicz and Guoqiang Xu found that stress "causes the microstructure to change: It can make grain boundaries migrate. This grain boundary migration is the key to healing the crack," Demkowicz says.

Now that they have discovered this mechanism, the researchers plan to study how to design metal alloys so cracks would close and heal under loads typical of specific applications.

Read more from Science Daily.

Joe Edge | Metal Building Trends

Joe Edge is Managing Director of International Services with Star Building Systems. During his 30-plus-year career with the company, he has held several positions, including President, Director of Customer Service, Vice President of Sales, District Sales Manager, and Northern Regional Sales Manager. Edge has also served as an estimator, drafter, and project manager for a Star Builder. He holds a BA degree from West Georgia College. Hobbies include fishing, reading, bike riding, scuba diving, and traveling for business or pleasure.

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