A recent survey of AEC firms and real estate owners and developers found a strong majority that had deployed off-site construction in the previous 12 months and planned to utilize it to a greater extent going forward.
The Off-Site Construction Council of the National Institute of Building Sciences in Washington, D.C. conducted its 2018 Off-Site Construction Industry Survey as a follow-up to a 2014 survey to gauge the industry’s interest in off-site construction, which it defines as the planning, design, fabrication, and assembly of building elements at a location other than their final point of assembly onsite.
Ryan Smith of Washington State University and Kambaja Tarr of the University of Utah conducted and compiled the latest survey for NIBS.
“With the ongoing shortage of skilled craft workers (which exceeded two million in 2017), prefabrication in a controlled, off-site environment may become a necessity for many U.S. contractors attempting to remain competitive with a lower-skilled workforce,” the survey states. But as with any new process or technology innovation, and despite growing demand, ”uncertainties accompany the utilization of off-site construction.”
The commercial, multifamily and healthcare sectors are where off-site construction has been finding its greatest demand. Image: NIBS
A total of 205 participants responded to the 2018 Off-Site Construction Industry survey, versus 312 respondents to the 2014 poll. The participating companies provide a variety of different services, including construction management/general contracting (24.75% in 2018; 46.7% in 2014), engineering (21.72% and 38.3%), trade contracting (2.53% and 27.3%), architecture (87.88% and 15%), and owners/developers (10.1% and 8.3%).
Nearly nine of 10 respondents to the 2018 survey (87.72%) had used off-site fabricated components to some degree over the previous 12 months, and more than eight in 10 (81.63%) expected to engage off-site construction more often or the same amount in the following 12 months. (Both percentages were down slightly from the 2014 survey.)
The primary benefit identified in both surveys is a reduced overall project schedule, specifically the duration of the construction phase.
For more than three fifths of respondents (63.22%) designers, architects and engineers were the primary decision makers about when off-site construction is implemented, followed by construction managers or general contractors (47.67%), clients (41.97%), and others, primarily subcontractors (21.24%).
Keeping projects on schedule is where companies that deploy off-site construction have been seeing the greatest benefit. Image: NIBS
Interestingly, however, respondents stated that the most significant barrier to off-site construction is the culture of design and construction in general. Comments indicated that late design changes, lack of collaboration and an adversarial climate for project delivery leads to difficulties in realizing the benefits of off-site construction.
The survey notes that the building component fabrication industry is still maturing and needs more time to integrate effectively with site-built work. In addition, contractors are still learning how to manage off-site products for assembly on-site.
Transportation is another significant barrier: specifically, how far away a factory is located from the construction site.
Respondents in both surveys qualitatively noted that some projects, particularly those with long spans, may not be suited for the use of pre-fabricated elements, and that each project has unique requirements that must be met through an appropriate technical solution.
Related Stories
Women in Design+Construction | Jul 18, 2022
Registration is open for BD+C's 2022 Women in Design+Construction Conference
Join your AEC industry peers in Chicago, September 26-28, 2022, for the 7th annual Women in Design+Construction Conference, hosted by the BD+C editorial team and the 35-person WIDC Advisory Board.
Airports | Jul 18, 2022
FAA will award nearly $1 billion for airport projects
The Federal Aviation Administration (FAA) will award nearly $1 billion to 85 airports of all sizes across the country to improve terminals.
Building Team | Jul 18, 2022
Understanding the growing design-build market
FMI’s new analysis of the design-build market forecast for the next fives years shows that this delivery method will continue to grow, despite challenges from the COVID-19 pandemic.
Mixed-Use | Jul 18, 2022
Mixed-use development outside Prague uses a material made from leftover bricks
Outside Prague, the Sugar Factory, a mixed-used residential development with public space, marks the largest project to use the sustainable material Rebetong.
Building Team | Jul 15, 2022
ABC: Construction materials prices increased in June, up 20% from a year ago
Construction input prices increased 1.9% in June compared to the previous month, according to an Associated Builders and Contractors analysis of U.S. Bureau of Labor Statistics’ Producer Price Index data released today.
Arenas | Jul 15, 2022
U. of Oregon renovation aims for ‘finest track and field facility in the world’
The renovation of the University of Oregon’s Hayward Field had the goal of creating the “finest track and field facility in the world.”
Building Team | Jul 14, 2022
ABC’s construction backlog inches lower in June; Contractor confidence falters
Associated Builders and Contractors reports today that its Construction Backlog Indicator fell 0.1 months in June and stands at 8.9 months, according to an ABC member survey conducted June 21 to July 5.
Sustainable Development | Jul 14, 2022
Designing for climate change and inclusion, with CBT Architects' Kishore Varanasi and Devanshi Purohit
Climate change is having a dramatic impact on urban design, in terms of planning, materials, occupant use, location, and the long-term effect of buildings on the environment. Joining BD+C's John Caulfield to discuss this topic are two experts from the Boston-based CBT Architects: Kishore Varanasi, a Principal and director of urban design; and Devanshi Purohit, an Associate Principal.
Multifamily Housing | Jul 14, 2022
Multifamily rents rise again in June, Yardi Matrix reports
Average U.S. multifamily rents rose another $19 in June to edge over $1,700 for the first time ever, according to the latest Yardi® Matrix Multifamily Report.
Building Team | Jul 14, 2022
Austin PBS gets a new state-of-the-art facility with three studios
Since the 1970s, Austin PBS, birthplace of the Austin City Limits TV series, has been based inside the communications building on the University of Texas campus—a space it has long outgrown.
